The production equipment of seamless (smls) steel pipes involves a series of points to ensure quality and durability. Here is an overview of the points to seamless steel pipe production equipment.
Oiling and Marking
Corrosion Prevention: After hydrostatic testing, the steel pipes are oiled to prevent corrosion.
User-Specific Marking: Pipes are marked according to user requirements for identification and tracking.
Leveling and Milling
Flattening: The steel anvil machine flattens the original curl of the steel.
Edge Milling: The edges of the steel are milled on both sides to meet requirements for width, edge parallelism, and groove shape.
Shear Forming
Curling into Tubes: The steel plate is curled along its outer edge to form a tube.
Butt Cutting
Advanced Welding: Seamless steel pipe equipment uses advanced technology for pre-double submerged arc welding, internal welding, and external welding.
Plasma Cutting: The welded steel pipe is cut to specification length using a plasma-foot cutter.
Visual Inspection
Basic Parameter Check: Professional and technical personnel conduct visual inspections to check basic parameters.
Ultrasonic Flaw Detection
100% Inspection: Both the inner and outer sides of the base metal and weld seam undergo 100% ultrasonic inspection to detect any flaws.
X-ray Detection
Industrial TV Check: Internal and external welds are subjected to 100% X-ray inspection using an industrial TV check image processing system to ensure detection sensitivity.
Pressure Testing
Hydrostatic Testing: Each steel pipe is tested individually on a hydrostatic testing machine to ensure the pipe meets required pressure standards.
Chamfering and Flattening
End Processing: After passing inspection, the pipe ends are processed to meet groove dimension requirements.
Final Inspection
Comprehensive Testing: Pipes undergo another round of ultrasonic and X-ray detection, as well as magnetic particle inspection, to check for any defects in the pipe ends or welding.
Unwinding and Testing
Full-Board Ultrasonic Testing: After entering the unwinding plate production line, the first full-board undergoes ultrasonic testing.